Can body armor protect the whole body?

The answer is obviously no. There is only one type of body armor in the world that can protect the entire body – a tank.

Regular military body armor actually only has a bulletproof plate added to the chest and abdomen area, similar to the “heart protector” on ancient battlefield armor, to protect vital areas.

The head, neck, limbs, shoulders, and groin cannot be protected by body armor. In certain special situations, such as when soldiers do not need to run or move quickly and do not need to carry a lot of equipment, a more comprehensive bulletproof suit can be used – one that includes side panels, neck protection, and thigh armor. However, such a cumbersome soldier would be completely ineffective on the battlefield and would only die faster. Therefore, these types of protective suits are usually only suitable for personnel involved in defusing explosives.
image1
Even body armor with only front and back plates has sparked controversy in various military forces. The weight of the bulletproof vest not only slows down the soldier’s mobility and increases fatigue but also affects their reaction time for shooting.

In the battlefields of Iraq and Afghanistan, the average weight carried by US soldiers was 53 kilograms per person. Between 2004 and 2007, one-third of the soldiers who left the battlefield suffered injuries to their spine, muscles, or skeletal system, which is twice the proportion of direct combat injuries.
image2
So, even with just front and back ceramic bulletproof plates (weighing close to 6 kilograms), it still imposes a significant burden on the soldiers. Sometimes, only inserting a plate in the front is done because the likelihood of getting shot in the back is not as high.

02

Why wear body armor?

The most common causes of death on the battlefield are two-fold:

1. Being shot in the head or being hit by shrapnel from explosions.
2. Injuries to the chest and abdomen.

These two causes account for approximately 80% of battlefield deaths. Injuries to the limbs often result in disabilities rather than immediate death.

Therefore, wearing a helmet and body armor on the battlefield can reduce the mortality rate.

There are also personnel in special occupations who need to wear body armor, such as security guards transporting cash or armed police officers carrying out counter-terrorism missions. They often encounter gunfire from criminals.

Snipers typically aim for the heart, while firearms such as handguns are generally aimed at the chest and abdomen at close range. Therefore, wearing body armor can prevent a significant portion of gunshot injuries.
image3
Most ordinary people, unless they are important individuals, are unlikely to be targeted by snipers. However, there are exceptions to this.

During the turmoil in the Balkan Peninsula, Sarajevo was besieged by the Yugoslav People’s Army and the Bosnian Serb Army from April 5, 1992, to February 29, 1996. During these three years, there were Serbian armed snipers positioned on surrounding high grounds and in abandoned buildings, resulting in many civilians being shot while walking on the streets. If they had been wearing a bulletproof vest under their coats, they could have avoided harm.

In the Bosnian War, numerous firearms ended up in the hands of civilians. In such an environment, where gun violence was common due to the struggle for food and various items, even the most ordinary civilians should consider equipping themselves with bulletproof clothing.

03

What materials are used for bulletproof vests?

Bulletproof vests can be categorized into soft and hard types. Soft bulletproof vests are typically made of multiple layers of specially woven Kevlar and PE fiber fabric. These vests can resist penetration from light firearms and provide a comfortable fit, but they lack sufficient protection against more powerful bullets.

Additionally, the fibers in soft bulletproof vests can degrade over time due to exposure to sunlight and sweat, making them prone to aging. In terms of cost-effectiveness, bulletproof plates are clearly a better option.
image4
Hard bulletproof vests involve inserting various types of bulletproof plates into the bulletproof vest. The materials used for bulletproof plates include steel, Kevlar, PE, ceramic, and ceramic-PE composite.
Steel bulletproof plates are very inexpensive but have the drawback of being very heavy. They are not typically used on the battlefield, but occasionally can be seen on security personnel or auxiliary police in less developed countries.
Kevlar bulletproof plates were the earliest successful high polymer materials used in bulletproof vests. A better alternative to Kevlar in recent years is ultra-high molecular weight polyethylene (PE). Ordinary PE material is a soft plastic, but when the molecules are aligned in a long chain, it becomes the strongest material. This principle is similar to how carbon molecules in graphite, which appears soft, can become ultra-high-strength materials like carbon fibers, diamonds, and graphene when properly arranged.
image5
Among the current bulletproof plate materials, PE is the lightest. However, the highest protection level that PE can achieve is Level 4, which is sufficient against handguns, lightweight submachine guns, and improvised firearms used by criminals, but it cannot withstand rifles and sniper rifles.
image6
Common ceramic materials used for bulletproof plates are silicon carbide and aluminum oxide. In their high-purity jewelry-grade forms, aluminum oxide is known as sapphire (blue) and ruby (red), while silicon carbide is known as moissanite. The powders of silicon carbide and aluminum oxide are often used in grinding wheels and sharpening stones for knife sharpening because they are even harder than the hardest steel.

As an ordinary user, it may be difficult to grasp the technical details of the testing standards set by the Ministry of Public Security. If you are purchasing a bulletproof vest, here are a few key points to understand:

- Level 4 bulletproof vests can withstand common 7.62x17mm and 7.62x25mm handgun bullets and lightweight submachine gun bullets.
- Level 5 bulletproof vests can withstand 7.62x39mm rifle bullets.
- Level 6 bulletproof vests can withstand 7.62x54mm sniper rifle bullets.

  • Previous:
  • Next: